The Longevity & Versatility of Wauseon Machine’s End Forming Equipment

Wauseon Machine’s end-forming equipment stands out for its long-lasting durability and exceptional performance. In an industry where innovation and reliability are crucial, Wauseon continues to set itself apart through the quality of its machines, which are designed to stand the test of time.

The global focus on sustainability has intensified, with companies across industries striving to reduce waste and minimize their environmental footprints. One of the most effective ways to achieve this is by extending the life cycle of products—an area where Wauseon excels. Refurbishing, retrofitting, and reusing machines, rather than discarding them, not only saves resources but also reduces the carbon emissions associated with manufacturing new equipment.

One of Wauseon’s first 1385 machines, originally sold in the 1990s, is a prime example of equipment longevity. This machine has been through a unique lifecycle—first sold to one customer, then returned to Wauseon and leased to another. It was later used in-house at Wauseon before being stored in a warehouse. Decades later, when a customer needed equipment to handle their latest prototypes but didn’t have the budget for a brand-new machine, Wauseon was able to refurbish the 1385. After a few minor updates, the machine was ready to run once again, now in the customer's prototype lab.

Many companies today are faced with the decision of whether to invest in brand-new equipment or refurbish existing machinery. In Wauseon’s case, the choice to refurbish an older machine not only demonstrated its durability but also showed how the company could creatively meet customer needs quickly and affordably. Having machines in stock allowed Wauseon to ship the updated 1385 with minimal lead time, saving the customer both time and money.

Refurbishing old equipment also aligns with the circular business model, a growing focus in the global conversation around sustainability, where end-of-life products are reused or refurbished to extend their life. Instead of the traditional linear model—produce, use, and discard—companies are moving to a system where products are designed to have multiple lives through repair, refurbishment, or recycling. For Wauseon, this means maintaining a stock of machines that can be consigned or leased, ensuring that existing equipment continues to be utilized rather than becoming waste. This strategy benefits not only the environment but also customers who seek cost-effective and sustainable solutions.

In contrast, machines from other manufacturers that lack this durability often end up as waste, contributing to landfill overflow and requiring energy-intensive disposal processes. By contrast, Wauseon’s machines, which have been in operation for decades, continue to generate value. Their commitment to refurbishing and retrofitting machines extends the useful life of equipment and keeps products in circulation. By refurbishing the 1385, Wauseon prevented the need for new manufacturing, saved raw materials, and reduced the energy consumption and emissions that come with producing a new machine. For companies looking to reduce their environmental footprint, investing in well-built machines that can be refurbished and repurposed is a step toward a more sustainable future.

Wauseon’s machines are designed to be versatile as well. Over the years, Wauseon’s equipment has evolved to not only fit their proprietary tooling but also that of many competitors. This flexibility, combined with Wauseon’s focus on quality, keeps their equipment at and above industry standards. In fact, some of Wauseon’s largest customers continue to use machines that are over 20 years old, with Wauseon continuing to provide service and support for these models. 

Wauseon’s commitment to innovation doesn’t stop at durability. The company has continuously refined its designs over the decades. What once started with hand-drawn blueprints has evolved into precision engineering using 3D CAD technology. This advancement allows for greater accuracy in tooling production and faster turnaround times. Whereas operators once had to manually adjust tooling to achieve the desired form, Wauseon’s modern machines handle that complexity during the machining process.

The combination of longevity, flexibility, and continuous innovation is what makes Wauseon Machine a leader in the end forming industry. With machines still running from as far back as 1997, and a team that still includes members who helped build the first Wauseon machines, the company’s legacy of reliability is well-established. Their ability to refurbish and update old machines, rather than requiring new purchases, shows Wauseon’s dedication to providing cost-effective, sustainable solutions for their customers.

For any company looking to invest in equipment that can last decades and evolve with their needs, Wauseon’s track record speaks for itself. Whether it’s leasing, consigning, or updating old machinery, Wauseon remains a trusted partner, offering both the durability of their machines and the expertise of a team that has been shaping the industry for over three decades.